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Welcome To CorrView

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Corrosion Coupons Told The Above Property Owners They Had No Corrosion Problem.

In fact, most major corrosion disasters we document are due to years of operation where favorable coupon results contradicted even the most obvious evidence of a corrosion problem.

 

The CorrView® corrosion monitor measures true wall loss inside the pipe itself, not in an isolated loop absent of most environmental factors.  CorrView is installed directly into the piping system to provide a brilliant color change and warning after its predetermined metal surface corrodes away. Simple, low cost, and easy to install, CorrView's maintenance free design extends corrosion monitoring coverage.  Ideal for HVAC and fire protection systems

CorrView is affected by all corrosion related forces such as particulate and abrasive content, flow rate, galvanic activity, electrical currents, under deposit pitting, and micro biological growths, etc.  In effect, CorrView remains in place to act as a virtual "Pipe Fuse" - providing a bright visual warning indication after a preset amount of wall loss has been exceeded.

In addition to CorrView, this site provides 30+ years of large volume of useful information relating to common corrosion problems.  We offer a large Technical Bulletins section as well as a Corrosion Photo Library useful in identifying most common corrosion problems.

     

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Corrosion Trends

American Welding Society - Understanding Pipe Corrosion Problems

A piping system that satisfies service life demands, requires the recognition of piping design vulnerabilities, effective corrosion monitoring, and the adoption of corrective measurements.  With corrosion related failures on the rise, advanced planning and an awareness of potential threats becomes more important.

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Testing Procedures

World Pipelines - Investigation vs. Procedure

Substantially different findings are likely where ultrasonic pipe testing is approached as a forensic investigation based upon known system problems and vulnerabilities, rather than simply a linear based measurement procedure.  A critical importance is understanding the inherent corrosion related problems to various piping systems.

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Fire Pipe Corrosion

Fire Protection Contractor - When Pipe Corrosion In a Fire Protection System Can Cost Lives

The time to learn of a pipe corrosion problem is not during a true fire emergency when lives are in jeopardy. Thinner pipe, more corrosive steel, lower quality galvanizing, foreign pipe, dry systems, MIC - all are pushing toward higher internal corrosion deposits to render your fire protection system worthless.

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Ultrasonic Testing

Fluid Handling Systems - Finding The Remaining Service Life

Ultrasonic testing is, by far, the most informative diagnostic method available for determining pipe status.  An effective piping analysis is much more than a spreadsheet of a few wall thickness measurements - requiring careful statistical analysis and practical interpretation.  

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Pipe Corrosion

World Pipelines - Multiple Metering And Monitoring Needs

With no single form of corrosion monitoring capable of proving full coverage to the many different forms of pipe corrosion possible, multiple testing methods are always advised.  These should include ultrasonic testing, spool pieces, LPR, regular internal inspection, and a close observance to the often obvious signs of a problem.   

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Undersized Steel Pipe

A Simple Dial Caliper Measurement May
Reveal Surprising Results

In addition to the many corrosion influences negatively impacting piping systems, many new building properties are constructed using carbon steel pipe which is below factory specification.  To the surprise of many, an FM or UL approval, like its ASTM stamp, does not define that the pipe actually meets ASTM thickness standards.

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Corrosion Influences

Why Not All Pipe Failures Are The Fault Of Your Chemical Water Treatment Provider

Various design elements to any piping system can have dramatic impact upon its corrosion activity.  Pipe origin, schedule used, physical layout, and many other unknown factors can produce a pipe failure.  And yet they are completely beyond the realm of protection offered by chemical water treatment.

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Corrosion

What's Wrong With The Above Picture?

Corrosion coupons reported a 0.4 MPY corrosion rate for 6 years where the actual rate exceeded 25 MPY. Believed implicitly in contrast to multiple leaks and failures, almost total destruction of the condenser water piping system was the result. A case history illustrating the threat from relying exclusively upon this highly flawed testing method.

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Corrosion Threats

When Pipe Corrosion At A Fire Protection System Can Cost Lives

The time to learn of a fire pipe corrosion problem is not during an actual fire emergency. Internal rust deposits can, and have, totally blocked water flow through the sprinkler heads - resulting in the loss of human life.  More common at dry systems, internal deposits are a serious threat to all fire protection systems.

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Fire System Failures

Major Misconceptions Within The Fire Protection Industry

Ignoring the obvious does have serious consequences when it comes to fire protection systems.  From the use of thin wall schedule 10 & 7 pipe, to lower quality pipe products, to frequent flow testing which brings in new fresh water, clear and well documented reasons exist to explain the higher corrosion activity found at today's fire protection systems.

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 Fire System Corrosion

The Threat Of A High Corrosion Condition To A Fire Sprinkler Line

Often viewed only in terms of water damage in the case of a corrosion induced pipe failure, far more serious concerns exist, although rarely considered.  Unlike HVAC piping systems, corrosion activity at fire related piping can impede and in some cases totally block water flow - a potentially life threatening condition during any fire emergency.

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Ultrasonic Testing

The Benefits of Ultrasonic Testing in Determining Corrosion Rate and Service Life

Ultrasonic testing provides the most comprehensive, accurate, and cost-effective tool to assess the condition and remaining service life of any piping system. Planned and performed properly, ultrasound offers the first step toward identifying a potential corrosion problem, or for certifying a piping system as fit for service.

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Corrosion Coupons 

The Benefits and Limitations of Corrosion Coupons 

Relied upon for decades as an indicator of corrosion activity within piping systems, corrosion coupons are highly unreliable in most examples, and totally worthless in others.  Many of the most damaging corrosion failures have occurred while at the same time corrosion coupons produced excellent results. Here is why.

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Corrosion By Design

Pipe Corrosion Problems No Water Treatment Program Can Protect Against

Various changes have occurred to mechanical piping designs over the past few decades, with virtually all HVAC, plumbing, and fire protection systems having been affected in some way.  Many changes relate to the materials themselves.  Major changes in piping design, however, have introduced new corrosion problems no chemical treatment program can stop.

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 A 30+ Year Knowledge Base

 

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Corrosion Failure Repair Replacement
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Unfortunately, the above is a very common progression of events for many of our clients.  Often, greater attention to chemical corrosion control and corrosion monitoring could have saved the system and avoided the problem.  In others, a decades prior design flaw or poor choice of pipe supplier may be traced back as the primary fault.

During the 20 years that we have been involved in the field of ultrasonic pipe testing / corrosion monitoring, we have authored various Technical Bulletins for the benefit of our clients.  These Technical Bulletins address frequent problem issues to any building owner or operator, and offer both insight as well as reasonable and proven solutions.

We offer below the various categories available, and continue to add new bulletins as time permits. 

 

Current Categories

Corrosion Issues Interior Rust Deposits, Common Threats, Corrosion Types, Winter Lay-Up, MIC, Corrosion Monitoring and Testing, CUI, Corrosion Coupon Failures, Rust Removal, Reducing Corrosion Threats, Roof Level Corrosion, Drained Pipe, Corrosion Trends, Fire Sprinkler Corrosion, Corrosion At "Free Cooling" Systems
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Fire Protection Corrosion Threats, Design Misconceptions, Interior Rust Deposit Threat, Dry Fire System Corrosion, Schedule 10 Pipe, Premature Failures, Clogged Fire Systems, Chemical Control Options, Remediation Choices,
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Fitness For Service Condition Assessment, Due Diligence, Preparation Prior To Renovation, System Evaluation, Expert Witness
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Maintenance Solutions Heat Exchangers, Benefits of UT Testing, High Pressure Water Jet Cleaning, Filtration Errors, Chemical Treatment, Condenser Tube Coating, Mold Concerns, Chromate Removal, Growing Threat of Corrosion, Heat Exchanger Tub Coating, Nondestructive Testing
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Piping Threats Schedule 40 Limitations, Piping Trends, Hidden Corrosion Threats, Dielectric Insulators, Clamped Grooved Piping, Piping Schedules, Pipe Testing Specification, Roof Pipe Draining, Low Corrosion Guidelines, Dual Temperature Piping Failure
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Tanks Cold Water Threats, External Corrosion Issues, Fire Reserve Tanks, Interior Pitting, Protective Coatings, Rehabilitation
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Water Filtration Improving Heat Transfer Efficiency, Improving Filtering Efficiency, Filter Placement, Poor Performance Causes, Filter Selection Considerations
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Water Treatment Chemical Treatment Challenges, Limitations to Water Treatment, Corrosion Coupon Reliance

 

  ©  Copyright CorrView International, LLC

Company Info

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CorrView International, LLC

P.O. Box 8513
Landing, NJ  07850
www.corrview.com
Ph:    973-770-7764
Fax:  973-770-6576

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